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This Groundbreaking American Hydrogen Fuel Cell Survived 90,000 Cycles With Minimal Power Loss and Could Reshape Clean Energy Forever

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05 May, 2025

This post was originally published on Sustainability Times

Source: Sustainability Times

IN A NUTSHELL
  • 🚀 Researchers at UCLA have developed a new hydrogen fuel cell catalyst that extends battery life to over 200,000 hours.
  • 🔋 The innovative design combines pure platinum with a graphene-protective layer and a porous carbon support for enhanced durability.
  • 🌿 This breakthrough offers a cleaner, more efficient alternative to traditional batteries for long-haul transportation.
  • 💡 The technology could potentially make hydrogen infrastructure more cost-effective than electric vehicle charging networks.

In a remarkable stride towards sustainable energy solutions, scientists in the United States have developed a new catalyst for hydrogen fuel cells. This innovation promises to extend the lifespan of these cells to over 200,000 hours, a significant leap from the U.S. Department of Energy’s (DOE) current target of 30,000 hours. By combining pure platinum with a graphene-protective layer and a porous carbon support, this breakthrough could revolutionize long-haul transportation, offering a cleaner alternative to traditional fuel sources.

Fuel Cell Breakthrough

Despite their potential, medium- and heavy-duty trucks, though comprising only 5% of all vehicles, contribute to nearly 25% of automotive greenhouse gas emissions. Hydrogen fuel cells, with their ability to quickly refuel and reduce weight compared to traditional batteries, present a promising solution. However, the degradation of conventional platinum-alloy catalysts over time has been a significant hurdle.

Researchers have tackled this challenge by embedding ultrafine platinum nanoparticles into graphene pockets. This innovative design leverages graphene’s exceptional strength and conductivity, shielding the platinum from degradation during the intense voltage cycling of heavy-duty vehicles. With a power output of 1.08 watts per square centimeter, the new fuel cells match the performance of conventional batteries, which can weigh up to eight times more.

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Shaping the Future of Heavy-Duty Transport

Durability is a crucial factor for heavy-duty fuel cell systems, which must endure harsh operating conditions over extended periods. The new catalyst, reinforced with a graphene-based shield, prevents the leaching of alloying elements, addressing the weaknesses of conventional platinum alloys. This advancement ensures that the catalyst remains active and robust, even under demanding long-haul applications.

The results of an accelerated stress test, simulating real-world driving conditions with 90,000 voltage cycles, were astounding. The catalyst showed a power loss of less than 1.1%, a remarkable improvement over the typical 10% loss considered excellent. This durability suggests a system lifespan exceeding 200,000 hours, far surpassing the DOE’s goal for heavy-duty fuel cells.

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Implications for Hydrogen Infrastructure

Beyond its impressive performance, this novel technology could also make hydrogen infrastructure more economically feasible compared to nationwide electric vehicle charging networks. If widely adopted, it could significantly reduce emissions from the transportation sector, one of the most polluting industries. This development brings the vision of clean, efficient, long-haul trucking closer to realization, promising a substantial shift in how we approach transport energy solutions.

This breakthrough builds on previous work where researchers developed a fuel cell catalyst for light-duty vehicles that lasted 15,000 hours, nearly double the DOE’s 8,000-hour goal. The study has been published in the journal Nature Nanotechnology, highlighting the potential impact on both the scientific community and the broader transportation sector.

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The Road Ahead

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As the world continues to grapple with climate change and the need for sustainable energy, breakthroughs like this are critical. The potential of hydrogen fuel cells to transform long-haul transportation is immense, offering a pathway to significantly reduce emissions. The challenge now lies in scaling this innovation and integrating it into existing infrastructure.

With the promise of cleaner, more efficient energy solutions, what further advancements can we expect in the field of hydrogen fuel technology, and how will they shape the future of transportation?

The post This Groundbreaking American Hydrogen Fuel Cell Survived 90,000 Cycles With Minimal Power Loss and Could Reshape Clean Energy Forever appeared first on Sustainability Times.

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Grant funding open for sustainable organisations

Grant funding open for sustainable organisations

Submissions are open for the annual Canon Oceania Grants program. The 2025 program provides $40,000 in grants to support community organisations across Australia and New Zealand.

The program supports community groups to share their stories, foster understanding and strengthen their impact. Canon will award grants across the categories of Education, Community, Environment and First Nations (AU)/Cultural (NZ).

The Canon Oceania Grants program aims to empower community groups with the technology and resources they need to tell and amplify their stories to make a greater impact.

“Canon Oceania is proud to support the incredible work of grassroots organisations across New Zealand. Guided by our Kyosei philosophy of living and working together for the common good, our belief in the role communities play as the fabric of our society is deeply embedded in everything we do,” said Kotaro Fukushima, Managing Director for Canon Oceania. “Our Grants Program aims to empower these groups to achieve their goals and make a real difference in the lives of others. By providing access to technology and funding, we hope to help them amplify their impact and create positive change in our society.”

The 2025 grants will be awarded under the following categories:

Community Grant — open to organisations with their community at the heart of what they do, ranging from not-for-profits to grassroots groups.
Education Grant — open to schools and other educational centres for both children and adults.
Environment Grant — open to not-for-profits and organisations dedicated to raising awareness of the protection of the environment or promoting sustainable practices.
First Nations/Cultural Grant — open to First Nations community groups and organisations. It was launched for the first time in 2024.
 

Each grant awards the recipient with AU$5000 ($2500 cash and $2500 in Canon products).

Over the last 19 years, the Canon Oceania Grants program has provided support to over 120 community organisations and schools across Oceania, with more than $600,000 in monetary and product support. Its annual grants program helps provide not-for-profits with funding and the latest cameras, printers and storytelling gear to share their stories and amplify their voices.

Canon continued its partnership with 2018 Environment Grant winner, Rainforest Rescue, supporting its work in restoring the NightWings area of the Daintree Rainforest, helping to replant native trees and protecting the diverse wildlife habitat.

“There is immense power in an image, especially to engage and educate people, here in Australia and all over the world, about the work we do to restore the rainforest. When people can’t come to the Daintree, it’s important to be able to bring it to them,” said Kristin Canning, Partnerships Director for Rainforest Rescue. “If we didn’t have community engagement, we wouldn’t be able to do this work that is so vital to what we do. The Canon Oceania Grant has empowered us to invite people into the soul of what we do.

“The Canon Oceania Grant has also given us high-quality imaging to so we can study the species we find and ensure that what we’re looking at is what we think it is. It gives us confidence to know that we’re achieving our biodiversity objectives and doing the right thing by the rainforest and the wildlife here.”

Canon also continues to support The Reconnect Project, the 2024 Community Grant winner, in its mission of community empowerment.

“Winning the Grant from Canon has allowed us to up our game professionally in terms of the types of messages that we can communicate and the look and the appeal of those messages,” said Annette Brodie, Founder and CEO for Reconnect Project.

“With professional equipment, we’re able to record high-quality training videos and information about our services, we’re able to interview our case workers that are providing devices to clients and getting their stories. And that then helps us to spread our message to a wider audience, and particularly to corporates who might be looking to donate their decommissioned tech.”

Submissions are open now via the Canon website. The wider community will vote on finalists in August, and winners will be announced in September.

Image caption: The 2024 Education Grant winner, Farm My School.

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